Only 1,200 miles after replacing all the coils and plugs the car developed a random ticking sound and misfire at idle. It would disappear even with the slightest increase in engine speed over idle. The ticking sound, which was coming from the #6 cylinder area, turned out to be sparking. I would see sparks at random near the ground bolt near #6 and also on other random areas on the RHS intake manifold. Here is a video clip. I was never able to capture the sparking on camera.
I inspected all the grounds. They were in excellent condition. I even ran the car with the battery -ve directly connected to the alternator body. But it made no difference.
I physically couldn't see anything wrong with the #6 coil or spark plug. I first replaced the spark plug, but that didn't do anything. So I decided to replace the #6 coil as well and that seems to have fixed the issue.
I removed and refit the RHS intake manifold twice while troubleshooting. I've become quite good at it.
Here are a list of common torque specs if you need to R&R the intake manifold.
| n.m | lb.ft | |
| Spark Plugs | 16-20 | 12-15 |
| Ignition Coils | 5-7 | 4-5.5 |
| Coil Cover | 2.5-3.5 | 2-3 |
| Inlet Manifold | 8-12 | 6-9 |
| Fuel Rails | 8-12 | 6-9 |
| Cross Brace | 49 | 36 |
| Manifold Brace | 8-12 | 6-9 |
| Corner Braces | 49 | 36 |
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